The numbers of accidents in commercial places because of poor insulation quality are increasing every year. The engineers and consultants are recommending to using premium quality insulation measures to secure electrical connections to help their clients reduce the breakdowns because of accidents and frequent supply breaks. Heat shrink technology emerges as the most efficient protection alternative replacing traditional practices. Today, a wide range of heat shrink insulation accessories is available; just follow the top manufacturers of heat shrink cable insulation accessories to explore the usage possibilities.

We Know Heat Shrink Technology But Don’t Use It Up To Its Full Potential: Heat shrinkable materials display excellent shape memory. Most people are well-familiar with the “shrink wraps” they come across while shopping, and many of us see heat shrinkable tubing in our cars. The numbers of electrical and electronics equipment we use daily are also secured for safe usage by heat shrink accessories. But, do you know that the same technology is evolving fast to insulate electrical cables and connections in commercial installations also? Heat shrink technology is getting popular in India also for insulating large electrical installations in commercial establishments. .

Heat Shrink Insulation Accessories- The Best Way to Secure Electrical Installations: A rise in the demand for heat shrink tubes is being noticed over many years; it is connected with the increasing manufacturing of electrical and electronic appliances/equipment. The shrinkable plastic tubes are being used to insulate electrical wires in industrial setups, electricity supply establishments, households, and even in an automobile. As taking the best safety measures against electrical hazards is a priority of all the manufacturers, engineers, and consultants, so the heat-shrink tube market is going to be a multi-million business. Heat Shrink Tube Market growth for 2022-2032 is projected as CAGR 5.7%; it means, heat shrink insulation accessories are proving effective.

What The Options You Have To Secure Electrical Installations: The cables, switchgear, poles, and busbars are integral parts of any large electrical installation. The leading manufacturers of heat shrink accessories offer a wide range of products to simplify the adaption of the next-generation technology that secures your establishment, manpower, and growth. The most used heat shrink electrical insulation accessories available for particular application are-

• Heat Shrink Tubes / Heat Shrink Sleeves: Thin Wall Tubes, Medium/Heavy Wall Tubes-Commercial, Red Insulation Tubes, Non Tracking Tubes, Busbar Tubes, Stress Control Tubes, Double Layer Tubes….
• Heat Shrinkable Joints: Cable Joints (GXLT/GPLT, GXSS – 1236, GPS/1112, GPS/2436 Series), Cable Terminations(GLT – 1100, GPO/E – 1112, GXO/E – 1112, GXO/E – 3336, GPO/E – 1524, GPO/E – 3336 series)
• Heat Shrinkable Moulded Shapes: Cable End Caps, Low Voltage Breakout, Anti-Tracking Breakout, Semi conductive Cable Breakout, Rain Sheds, Right Angle Boot, Straight Boot, Anode Cap….
• Switchgear Insulation Products: Bus Bar Insulating Shrouds Polyolefin, Bus Bar End Caps, Thin Wall Tube Wire Marking, Insulation Boot for Circuit Breakers…
• Cable Sealing & Repair Products: INSULSLEEVE- Heat Shrink Wrap Around Sleeve, End Cap with Cable Pulling Eye..
• Pipeline / Corrosion Protection Products: Polyolefin Tube for U-Bolt Coating, Heat Shrinkable Anode Cap…..

The top manufacturers of heat shrink accessories like the Gala Thermo keep expanding the product line while allowing the end-users to ask for customized heat shrink electrical insulation solutions.

Heat shrink technology is gaining wider scale popularity in almost all business sectors including manufacturing, construction, processing, and others. People are getting more aware of the security measures that they should apply to their electrical installations. The industrial engineers and engineering consultants are recommending the use of heat shrink cable accessories to make the people and the premises safe against any possible hazard often triggered by poor insulation, loose connection, and degraded cable.

Time Tested Heat Shrink Technology: The heat shrink technology was introduced around 62 yrs back. Over the decades, the heat shrink accessories industry has become a global enterprise of billions of dollars (US) worth today. The technology is based on specially-formulated thermoplastic polymer materials like polyolefin, fluoropolymer, PVC, silicone elastomer, neoprene, Viton, etc that display shape memory. The increasing use of heat shrink cable accessories opened some avenues of discovery pertaining to material behavior and radiation effects. So far, the results have been largely favorable.

Heat Shrink Sleeves- Protection Against Harsh Environment: The lion share of the heat shrink tubing market is of electrical insulation. Heat shrink sleeves not only protect or secure the wiring connectors and splicing but also provide insulation. When regulatory provisions are met in applications of heat shrink cable accessories, the technology gives dependable protection against environmental impacts, behavioral impacts, and aging impacts. The elements like chemical environment and temperature are important to consider while using heat shrink electrical insulation accessories but there are many others also like abrasion, scraping, rough handling, vibration, etc.

A Range of Heat Shrink Electrical Accessories to be Embraced: The heat shrink accessories pioneers offer an extensive range of heat shrink electrical accessories to suit the particular requirements in electrical installations. The leading ISO certified manufacturer, supplier, and exporter of environment-friendly heat shrink accessories in India, Gala Thermo offers a vast range in each category-

• Heat Shrinkable Joints & Terminations
• Insulation Enhancement Products
• Heat Shrinkable Moulded Shapes
• Heat Shrink Tubes / Heat Shrink Sleeves
• Busbar Tubes
• U-Bolt Coating
• Heat Shrinkable Pole Cap …..others

How Easy Is It To Use Heat Shrink Electrical Accessories: Ok, it may be your first time to considering heat shrink technology to secure your electrical installations to reduce the possibility of accidents, and number of breakdowns because of flashover, and maintenance costs. The leading manufacturers and suppliers of heat shrink accessories provide online assistance at no cost. The use of heat shrink tubes in any environment is easy. Just place it around the joint of cables and heat it with a heat gun as per directions for the recommended period and leave it; your task of cable insulation is complete.

How Reliable Are Heat Shrink Insulation Accessories?

• Shrink ratio: 2:1 and 3:1
• IEC 60684-3-247 standard and IP 68 norms
• Excellent resistance to weather impacts, UV rays, and chemicals
• Suitable for indoor, outdoor, and underground usage environment
• Continuous-use temperatures from -55 to 135 °C
• Test standards DIN EN 50393
• Tensile strength9 N/mm2
• Dielectric strength>15kV / mm

The increasing numbers of engineers and consultants have accepted the effectiveness of heat shrink technology to secure electrical installations; they are in favor of embracing heat shrink tubes at least in middle to large electrical installations. When the manufacturers of heat shrink sleeves are expanding their product line to facilitate the users, the first time users still have some clouds over their inclination towards using heat shrink tubes or sleeves. The success of getting the ultimate results as you expect by using the most advanced electrical insulation technology depends upon choosing the right shrink ratio, diameter, & length of heat shrink tubes or sleeves.

Shrink Ratio of Heat Shrink Tubes: Heat shrink tubes are manufactured to give 2:1 or 3:1 shrink ratios. It means the heat shrink tube expands two or three times on being heated. When the tubes are shrunk, it is considered in the recovered state. The 2:1 shrink ratio of heat shrink tubes is good for jacketing wire bundles or harnesses. The 3:1 ratio is good to seal irregular shapes. Both the heat shrink tubes of2:1 and 3:1 shrink ratios are available in single wall tubing and dual wall tubing structures.

Diameter of Heat Shrink Sleeves: The ideal recovered diameter of the underlying cables should be measured at the widest part. The ideal heat shrink tubes would be of 20% – 30% larger diameter. The internal and outer diameters are listed in the data sheets; you should focus more on the internal diameter of heat shrink tubes to get the best fit insulation solution.

Length of Heat Shrink Tubes: The length of heat shrink tubes is associated with longitudinal shrinkage. Heat shrinkable sleeves shrink in length also during the recovery process. Focus on the change in length after recovery stage. Longitudinal shrinkage in heat shrink sleeves varies from 5% to 10%; and, it depends upon the tube material.

Which heat shrink tubing should you choose- Single Wall vs. Dual Wall Tubing:  The heat shrink tubes are being used to address multiple diverse concerns like strain relief, insulation, cosmetic, sealing, and protection. Dual wall shrink tubes work for all of these concerns but using these cables everywhere while neglecting the suitability of single wall shrink tubes may be overkill because of cost factors.

Most single-wall heat shrink tubes are made of polyolefin; this cross-linked material has a shrink temperature of 100°C and can withstand temperatures up to 125°C-135°C. The most common shrink ratio for polyolefin single wall heat shrink tubes is 2:1 but these are made available in 3:1 and 4:1 ratios also if a customer demands. Dual wall heat shrink tubes are used to get protection against the continuous presence of moisture. Dual wall heat shrink sleeves provide extra sealing to prevent chemicals, fluids, and water to erode your connections. Dual wall tubes are made of two different layers- the outer layer is of cross-linked polyolefin and the inside layer is of an adhesive that melts on being heated.

Pro-tip: When you decide to use heat shrink tubes to insulate and secure your electrical installations in the best possible way, also use other heat shrink insulation accessories to insulate poles, switchgear, busbars, etc.

Cold shrink and heat shrink tubes look identical when you see them at the surface but the internal characteristics are too different. Cold shrink and heat shrink tubes have different insulation mechanisms because of different properties; therefore, these are used in different applications. The tubing is used in an increasing range of applications in different business sectors; the usage is not limited just to insulation, splicing, environmental sealing, terminating, etc. Heat shrink and cold shrink tubes and accessories are more cost-effective to be used in harsh environments than using other tubing types. A thin separation line exists between heat shrink and cold shrink tubes; the major difference we see in the way of application of both.

Heat shrink tubes come pre-stretched. Heat shrink tubes need a heat source for tight-fit installation and can’t be installed without a heat gun. On being heated, the polyolefin heat shrink cable tubing shrinks to its original size to create a tight-fit seal on the cable joint. The polyolefin material used in heat shrink tubes is highly resistant to chemicals, gases, and water because it becomes extremely ridged after heating. Heat shrink tubes are preferred because of getting mechanical protection also. Heat shrinks tubes are finding increasing applications in industrial and commercial installations in low-temperature areas where the presence of chemical gases is high in the environment. The prominent heat shrink tubes manufacturers supply and export different types of heat shrink tubes made of-

• Polyolefin
• PTFE (Polytetrafluoroethylene)
• FEP (Fluorinated ethylene propylene)
• PVDF (Polyvinylidene fluoride)
• Elastomeric
• Silicone

Cold shrink tubes are made of silicone rubber. These are made available in stretched form with a removable plastic core that facilitates for easy mobility. After the placement of cold shrink tubes over the cable joints or cable terminations, the inner cover is pulled out allowing the tube to contract up to its pre-stretched size and to deliver a long-term effective sealing of the joint. Cold shrink tubes are a better option to protect XLPE cable insulation against overheating. Cold shrink tubes also benefit the users because you don’t need an ideal time for cooling before energizing the cables. Cold shrink tubes create a static and stable seal over the joints that don’t expand or contract. Typical applications of cold shrink tubes include – Sub-Bottom Profiling, Sidescan Sonars, underwater camera systems, data telemetry systems, digital video recorders, electric survey winches, marine pumps, underwater trenching machines, etc.

Heat Shrink Vs Cold Shrink at a Glance:

How To Buy The Best Suitable Cable Insulation Tubes:

Now you are well familiar with which type of cable Insulation shrink tube is good for you in a particular environment. Your next concern would be to buy the cable Insulation shrink tube in a hassle-free manner assuring for the robust protection to justify your decision. Here, I would like to recommend you Gala Thermo to buy heat shrink tubes with complete assistance. To buy cold shrink cable insulation tubes, you can approach the top manufacturers like YamunaPower, Thorne & Derrick, Shripat Tech, etc.

Heat shrink technology is gaining worldwide popularity and embracement because of its time-tested effectiveness for insulating industrial and commercial electrical installations. The advanced insulating technology being used for over the decades to insulate electrical accessories is proving effective to reduce the accidents and faults resulting in increased production and performance. The numbers of industrial consultants, business owners, and engineers are aware of heat shrink technology and its effectiveness but they are hesitant to take the first step towards securing commercial setups against electrical hazards. Gala Thermo, the leading manufacturer and exporter of heat shrink accessories offers the ready-to-use variety of heat shrink products to facilitate industrial consultants, engineers, technicians, other stakeholders.

Gala Thermo Offers Premium Quality Heat Shrink Accessories:

Whether you buy heat shrink tubes, insulation enhancement products, heat shrinkable moulded shapes, cable sealing & repair products, heat shrinkable couplers or switchgear insulation products, Gala Thermo emerges as the top choice because it offers the trade-best quality that is certified as ISO 9001:2015, ISO 45001: 2018, ISO 14001: 2015, CE Certificate Class 2, CE Certificate Class 3, ERDA Test Certificate for Bus bar tube, etc.

Established in 1979, Gala Thermo employs the most experienced and qualified technology giants to keep the quality in line with the robust quality standards. The advanced research and development activities guide the # 1 manufacturer of heat shrink products ahead to produce the variety that the end-users need. The company has a nationwide supply chain and a dedicated export support system to ensure on the time supply and the dependable support.

Variety of Heat Shrink Accessories Simplifies Usage: The custom-to-need heat shrink products support the willingness of users to embrace the new insulating technology being relied by the global leaders. When you are assured for zero defect level, your confidence gets a boost to use the best-fit product; the variety in Gala Thermo product line helps the users to find the ready-to-application insulating products. In addition, the frontier exporter of heat shrink accessories offers online consultancy also to help its clients for insulating their electrical installations.

The ever-expanding product-line includes heat shrink tubes, moulded shapes, cable accessories, cable terminations, cable joints, switchgear insulation products, cable repair sleeves etc. The selection of products can be made based on the type of electrical installation. Heat shrink accessories are available in small to high voltage range. For example, heat shrink sleeves are available in a variety of thin wall tubes, medium/heavy wall tubes, commercial red insulation tubes, non-tracking tubes, busbar tubes, stress control tubes, double layer tubes, etc that suit the electrical lines upto 36KV.

The increasing variety of heat shrink accessories allows users to find a suitable insulation product for every need; may your concern be Switchgear insulation, cable insulation, cable end insulation, busbar insulation, U-bolt coating, pipeline / corrosion protection, cable repair, tamper proof end seal, end cap with cable pulling eye or other.

Concluding Note: The performance of heat shrink accessories highly depends upon the right selection. The key selection parameters for buying and using heat-shrink insulation accessories are operating temperature range, shrink ratio, RoHS compliance, dielectric strength, longitudinal change, ultimate elongation, tensile strength, low temperature flexibility, dielectric constant, etc.