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Transition from Conventional Taping To Heat Shrink Tubes & Cable Accessories

The heat shrink tubes are making advances to find new applications in new areas of the industrial sector still many industrial consultants, engineers, and contractors feel hesitant to use these low-cost the best dependable protection cover to safeguard electrical installations. Heat shrink technology is being used for decades to insulate electrical cables and accessories as well as to protect these against corrosion; therefore, there is no scope to doubt about the effectiveness of switching to this future-oriented technology from conventional taping practices.

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Corrosion Resistant Waterproof Wire Harness Protection Sleeve

The number of faults disrupting production for hours and costing heavily to organizations are caused because of not using adequate corrosion protection over pipes and cables, wire harness protection, waterproof protection, and end sealing protection. Using conventional tape to seal the electrical cables and joints does not provide dependable protection against harsh environments and complex locations in production units because the environment is found to have considerably high levels of gases and moisture. At some locations, cables and pipes come into direct contact with water also. So, to minimize the electrical faults and maintenance period, you need the apply the best corrosion protection sleeve, wire harness protection sleeve, waterproof cable jointing kits, end sealing kit for extensible RMU / GIS Bushing, etc.

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Additives: A Key Parameter to Buy Heat Shrink Cable Joints, Tubes, etc.

When heat shrink technology was introduced initially, the common applications were for electrical insulation of standard cables, joints, and terminations but with the passage of time, industrial needs went beyond the conventional applications to make the products better suitable for the areas having-

  • Heavy pollution
  • High UV exposure
  • Radioactive elements
  • Salt fog
  • Inflammable entities
  • Oil leakage

More Options to Apply Heat Shrink Technology than Ever Before

Continue reading Additives: A Key Parameter to Buy Heat Shrink Cable Joints, Tubes, etc.

Gala Thermo Heat Shrink Products- The Best Way to Secure Electrical Installations

The numbers of accidents in commercial places because of poor insulation quality are increasing every year. The engineers and consultants are recommending to using premium quality insulation measures to secure electrical connections to help their clients reduce the breakdowns because of accidents and frequent supply breaks. Heat shrink technology emerges as the most efficient protection alternative replacing traditional practices. Today, a wide range of heat shrink insulation accessories is available; just follow the top manufacturers of heat shrink cable insulation accessories to explore the usage possibilities.

We Know Heat Shrink Technology But Don’t Use It Up To Its Full Potential: Heat shrinkable materials display excellent shape memory. Most people are well-familiar with the “shrink wraps” they come across while shopping, and many of us see heat shrinkable tubing in our cars. The numbers of electrical and electronics equipment we use daily are also secured for safe usage by heat shrink accessories. But, do you know that the same technology is evolving fast to insulate electrical cables and connections in commercial installations also? Heat shrink technology is getting popular in India also for insulating large electrical installations in commercial establishments. .

Heat Shrink Insulation Accessories- The Best Way to Secure Electrical Installations: A rise in the demand for heat shrink tubes is being noticed over many years; it is connected with the increasing manufacturing of electrical and electronic appliances/equipment. The shrinkable plastic tubes are being used to insulate electrical wires in industrial setups, electricity supply establishments, households, and even in an automobile. As taking the best safety measures against electrical hazards is a priority of all the manufacturers, engineers, and consultants, so the heat-shrink tube market is going to be a multi-million business. Heat Shrink Tube Market growth for 2022-2032 is projected as CAGR 5.7%; it means, heat shrink insulation accessories are proving effective.

What The Options You Have To Secure Electrical Installations: The cables, switchgear, poles, and busbars are integral parts of any large electrical installation. The leading manufacturers of heat shrink accessories offer a wide range of products to simplify the adaption of the next-generation technology that secures your establishment, manpower, and growth. The most used heat shrink electrical insulation accessories available for particular application are-

  • Heat Shrink Tubes / Heat Shrink Sleeves: Thin Wall Tubes, Medium/Heavy Wall Tubes-Commercial, Red Insulation Tubes, Non Tracking Tubes, Busbar Tubes, Stress Control Tubes, Double Layer Tubes….
  • Heat Shrinkable Joints: Cable Joints (GXLT/GPLT, GXSS – 1236, GPS/1112, GPS/2436 Series), Cable Terminations(GLT – 1100, GPO/E – 1112, GXO/E – 1112, GXO/E – 3336, GPO/E – 1524, GPO/E – 3336 series)
  • Heat Shrinkable Moulded Shapes: Cable End Caps, Low Voltage Breakout, Anti-Tracking Breakout, Semi conductive Cable Breakout, Rain Sheds, Right Angle Boot, Straight Boot, Anode Cap….
  • Switchgear Insulation Products: Bus Bar Insulating Shrouds Polyolefin, Bus Bar End Caps, Thin Wall Tube Wire Marking, Insulation Boot for Circuit Breakers…
  • Cable Sealing & Repair Products: INSULSLEEVE- Heat Shrink Wrap Around Sleeve, End Cap with Cable Pulling Eye..
  • Pipeline / Corrosion Protection Products: Polyolefin Tube for U-Bolt Coating, Heat Shrinkable Anode Cap…..

The top manufacturers of heat shrink accessories like the Gala Thermo keep expanding the product line while allowing the end-users to ask for customized heat shrink electrical insulation solutions.

Heat Shrink Cable Accessories to Make Electrical Cables Adapt to Harsh Environments

Heat shrink technology is gaining wider scale popularity in almost all business sectors including manufacturing, construction, processing, and others. People are getting more aware of the security measures that they should apply to their electrical installations. The industrial engineers and engineering consultants are recommending the use of heat shrink cable accessories to make the people and the premises safe against any possible hazard often triggered by poor insulation, loose connection, and degraded cable.

Time Tested Heat Shrink Technology: The heat shrink technology was introduced around 62 yrs back. Over the decades, the heat shrink accessories industry has become a global enterprise of billions of dollars (US) worth today. The technology is based on specially-formulated thermoplastic polymer materials like polyolefin, fluoropolymer, PVC, silicone elastomer, neoprene, Viton, etc that display shape memory. The increasing use of heat shrink cable accessories opened some avenues of discovery pertaining to material behavior and radiation effects. So far, the results have been largely favorable.

Heat Shrink Sleeves- Protection Against Harsh Environment: The lion share of the heat shrink tubing market is of electrical insulation. Heat shrink sleeves not only protect or secure the wiring connectors and splicing but also provide insulation. When regulatory provisions are met in applications of heat shrink cable accessories, the technology gives dependable protection against environmental impacts, behavioral impacts, and aging impacts. The elements like chemical environment and temperature are important to consider while using heat shrink electrical insulation accessories but there are many others also like abrasion, scraping, rough handling, vibration, etc.

A Range of Heat Shrink Electrical Accessories to be Embraced: The heat shrink accessories pioneers offer an extensive range of heat shrink electrical accessories to suit the particular requirements in electrical installations. The leading ISO certified manufacturer, supplier, and exporter of environment-friendly heat shrink accessories in India, Gala Thermo offers a vast range in each category-

  • Heat Shrinkable Joints & Terminations
  • Insulation Enhancement Products
  • Heat Shrinkable Moulded Shapes
  • Heat Shrink Tubes / Heat Shrink Sleeves
  • Busbar Tubes
  • U-Bolt Coating
  • Heat Shrinkable Pole Cap …..others

How Easy Is It To Use Heat Shrink Electrical Accessories: Ok, it may be your first time to considering heat shrink technology to secure your electrical installations to reduce the possibility of accidents, and number of breakdowns because of flashover, and maintenance costs. The leading manufacturers and suppliers of heat shrink accessories provide online assistance at no cost. The use of heat shrink tubes in any environment is easy. Just place it around the joint of cables and heat it with a heat gun as per directions for the recommended period and leave it; your task of cable insulation is complete.

How Reliable Are Heat Shrink Insulation Accessories?

  • Shrink ratio: 2:1 and 3:1
  • IEC 60684-3-247 standard and IP 68 norms
  • Excellent resistance to weather impacts, UV rays, and chemicals
  • Suitable for indoor, outdoor, and underground usage environment
  • Continuous-use temperatures from -55 to 135 °C
  • Test standards DIN EN 50393
  • Tensile strength9 N/mm2
  • Dielectric strength>15kV / mm

 

 

 

 

 

 

 

 

Know the Right Shrink Ratio, Diameter, & Length of Heat Shrink Tubes

The increasing numbers of engineers and consultants have accepted the effectiveness of heat shrink technology to secure electrical installations; they are in favor of embracing heat shrink tubes at least in middle to large electrical installations. When the manufacturers of heat shrink sleeves are expanding their product line to facilitate the users, the first time users still have some clouds over their inclination towards using heat shrink tubes or sleeves. The success of getting the ultimate results as you expect by using the most advanced electrical insulation technology depends upon choosing the right shrink ratio, diameter, & length of heat shrink tubes or sleeves.

Shrink Ratio of Heat Shrink Tubes: Heat shrink tubes are manufactured to give 2:1 or 3:1 shrink ratios. It means the heat shrink tube expands two or three times on being heated. When the tubes are shrunk, it is considered in the recovered state. The 2:1 shrink ratio of heat shrink tubes is good for jacketing wire bundles or harnesses. The 3:1 ratio is good to seal irregular shapes. Both the heat shrink tubes of2:1 and 3:1 shrink ratios are available in single wall tubing and dual wall tubing structures.

Diameter of Heat Shrink Sleeves: The ideal recovered diameter of the underlying cables should be measured at the widest part. The ideal heat shrink tubes would be of 20% – 30% larger diameter. The internal and outer diameters are listed in the data sheets; you should focus more on the internal diameter of heat shrink tubes to get the best fit insulation solution.

Length of Heat Shrink Tubes: The length of heat shrink tubes is associated with longitudinal shrinkage. Heat shrinkable sleeves shrink in length also during the recovery process. Focus on the change in length after recovery stage. Longitudinal shrinkage in heat shrink sleeves varies from 5% to 10%; and, it depends upon the tube material.

Which heat shrink tubing should you choose- Single Wall vs. Dual Wall Tubing:  The heat shrink tubes are being used to address multiple diverse concerns like strain relief, insulation, cosmetic, sealing, and protection. Dual wall shrink tubes work for all of these concerns but using these cables everywhere while neglecting the suitability of single wall shrink tubes may be overkill because of cost factors.

Most single-wall heat shrink tubes are made of polyolefin; this cross-linked material has a shrink temperature of 100°C and can withstand temperatures up to 125°C-135°C. The most common shrink ratio for polyolefin single wall heat shrink tubes is 2:1 but these are made available in 3:1 and 4:1 ratios also if a customer demands. Dual wall heat shrink tubes are used to get protection against the continuous presence of moisture. Dual wall heat shrink sleeves provide extra sealing to prevent chemicals, fluids, and water to erode your connections. Dual wall tubes are made of two different layers- the outer layer is of cross-linked polyolefin and the inside layer is of an adhesive that melts on being heated.

Pro-tip: When you decide to use heat shrink tubes to insulate and secure your electrical installations in the best possible way, also use other heat shrink insulation accessories to insulate poles, switchgear, busbars, etc.

 

Heat Shrink Vs Cold Shrink- Know The Difference

Cold shrink and heat shrink tubes look identical when you see them at the surface but the internal characteristics are too different. Cold shrink and heat shrink tubes have different insulation mechanisms because of different properties; therefore, these are used in different applications. The tubing is used in an increasing range of applications in different business sectors; the usage is not limited just to insulation, splicing, environmental sealing, terminating, etc. Heat shrink and cold shrink tubes and accessories are more cost-effective to be used in harsh environments than using other tubing types. A thin separation line exists between heat shrink and cold shrink tubes; the major difference we see in the way of application of both.

Heat shrink tubes come pre-stretched. Heat shrink tubes need a heat source for tight-fit installation and can’t be installed without a heat gun. On being heated, the polyolefin heat shrink cable tubing shrinks to its original size to create a tight-fit seal on the cable joint. The polyolefin material used in heat shrink tubes is highly resistant to chemicals, gases, and water because it becomes extremely ridged after heating. Heat shrink tubes are preferred because of getting mechanical protection also. Heat shrinks tubes are finding increasing applications in industrial and commercial installations in low-temperature areas where the presence of chemical gases is high in the environment. The prominent heat shrink tubes manufacturers supply and export different types of heat shrink tubes made of-

  • Polyolefin
  • PTFE (Polytetrafluoroethylene)
  • FEP (Fluorinated ethylene propylene)
  • PVDF (Polyvinylidene fluoride)
  • Elastomeric
  • Silicone

Cold shrink tubes are made of silicone rubber. These are made available in stretched form with a removable plastic core that facilitates for easy mobility. After the placement of cold shrink tubes over the cable joints or cable terminations, the inner cover is pulled out allowing the tube to contract up to its pre-stretched size and to deliver a long-term effective sealing of the joint. Cold shrink tubes are a better option to protect XLPE cable insulation against overheating. Cold shrink tubes also benefit the users because you don’t need an ideal time for cooling before energizing the cables. Cold shrink tubes create a static and stable seal over the joints that don’t expand or contract. Typical applications of cold shrink tubes include – Sub-Bottom Profiling, Sidescan Sonars, underwater camera systems, data telemetry systems, digital video recorders, electric survey winches, marine pumps, underwater trenching machines, etc.

Heat Shrink Vs Cold Shrink at a Glance:

Heat Shrink

How To Buy The Best Suitable Cable Insulation Tubes:

Now you are well familiar with which type of cable Insulation shrink tube is good for you in a particular environment. Your next concern would be to buy the cable Insulation shrink tube in a hassle-free manner assuring for the robust protection to justify your decision. Here, I would like to recommend you Gala Thermo to buy heat shrink tubes with complete assistance. To buy cold shrink cable insulation tubes, you can approach the top manufacturers like YamunaPower, Thorne & Derrick, Shripat Tech, etc.

Quality & Variety Make Gala Thermo a Heat Shrink Trade Leader

Heat shrink technology is gaining worldwide popularity and embracement because of its time-tested effectiveness for insulating industrial and commercial electrical installations. The advanced insulating technology being used for over the decades to insulate electrical accessories is proving effective to reduce the accidents and faults resulting in increased production and performance. The numbers of industrial consultants, business owners, and engineers are aware of heat shrink technology and its effectiveness but they are hesitant to take the first step towards securing commercial setups against electrical hazards. Gala Thermo, the leading manufacturer and exporter of heat shrink accessories offers the ready-to-use variety of heat shrink products to facilitate industrial consultants, engineers, technicians, other stakeholders.

Gala Thermo Offers Premium Quality Heat Shrink Accessories:

Whether you buy heat shrink tubes, insulation enhancement products, heat shrinkable moulded shapes, cable sealing & repair products, heat shrinkable couplers or switchgear insulation products, Gala Thermo emerges as the top choice because it offers the trade-best quality that is certified as ISO 9001:2015, ISO 45001: 2018, ISO 14001: 2015, CE Certificate Class 2, CE Certificate Class 3, ERDA Test Certificate for Bus bar tube, etc.

Established in 1979, Gala Thermo employs the most experienced and qualified technology giants to keep the quality in line with the robust quality standards. The advanced research and development activities guide the # 1 manufacturer of heat shrink products ahead to produce the variety that the end-users need. The company has a nationwide supply chain and a dedicated export support system to ensure on the time supply and the dependable support.

Variety of Heat Shrink Accessories Simplifies Usage: The custom-to-need heat shrink products support the willingness of users to embrace the new insulating technology being relied by the global leaders. When you are assured for zero defect level, your confidence gets a boost to use the best-fit product; the variety in Gala Thermo product line helps the users to find the ready-to-application insulating products. In addition, the frontier exporter of heat shrink accessories offers online consultancy also to help its clients for insulating their electrical installations.

The ever-expanding product-line includes heat shrink tubes, moulded shapes, cable accessories, cable terminations, cable joints, switchgear insulation products, cable repair sleeves etc. The selection of products can be made based on the type of electrical installation. Heat shrink accessories are available in small to high voltage range. For example, heat shrink sleeves are available in a variety of thin wall tubes, medium/heavy wall tubes, commercial red insulation tubes, non-tracking tubes, busbar tubes, stress control tubes, double layer tubes, etc that suit the electrical lines upto 36KV.

The increasing variety of heat shrink accessories allows users to find a suitable insulation product for every need; may your concern be Switchgear insulation, cable insulation, cable end insulation, busbar insulation, U-bolt coating, pipeline / corrosion protection, cable repair, tamper proof end seal, end cap with cable pulling eye or other.

Concluding Note: The performance of heat shrink accessories highly depends upon the right selection. The key selection parameters for buying and using heat-shrink insulation accessories are operating temperature range, shrink ratio, RoHS compliance, dielectric strength, longitudinal change, ultimate elongation, tensile strength, low temperature flexibility, dielectric constant, etc.

Gala Thermo Simplifies Embracing Heat Shrink Technology

The buzz about heat-shrink technology being used to make electrical insulating accessories is getting louder day by day. There are numbers of electrical engineers, consultants, and technicians who are aware of this next-generation technology but also hesitant to take embrace it. The unfamiliarity with the advantages, available options, easy availability, simplified usage, etc are the key reasons that keep these professionals away from heat shrink insulating accessories. Gala Thermo, one of the top manufacturers, suppliers, and exporters of heat shrink products, simplifies embracing heat shrink technology by providing support and customized solutions.

Why You Should Embrace Heat Shrink Insulating Products: Every new technology takes time to foster the confidence of its first-time users; heat shrink technology has passed litmus test on a time scale. The numbers of industrial and commercial setups in India and other countries are using heat shrink accessories to secure their electrical installations. The commonly shared experiences are reduced faults, flashover incidents, and accidents. Once you decide to use heat shrink electrical insulating accessories, you see no barrier to getting much-said benefits-

  • Availability of ready-to-use heat-shrink electrical insulating products
  • Recommended by top industrial institutions, consultants, and engineers
  • Ever-expanding range of heat-shrink products for custom applications
  • Easy to use even at congested spaces
  • Long-life protection in extreme weather conditions
  • Corrosion resistant property protects underground cables
  • Heat shrink molded shapes set fit to edges and ends
  • Nationwide supply chain and dependable support system

 

Gala Thermo Offers Heat-Shrink Product for Diverse Needs to Insulate Electrical Installation Components: Cross-linked polyolefin is used to manufacture heat shrink insulating accessories. The cable end sealing cap is one of the most important items in the cable accessories kit made available by Gala Thermo. These protect cables from weathering, dust and moisture contamination. Heat shrinkable straight through joints, suitable for PVC / XLPE/ PILC Cables upto 36kv, connect the electrical cables securely to ensure the continuous flow of electric current. Heat shrink sleeves are made of co-extruded polyolefin and hot melt adhesive. Heat shrink tubes are used to insulate cables and wires in electrical installations and equipment.

Gala Bus Tubes are designed to insulate busbar systems up to 36KV these are highly effective to protect the installations against accidental flashover. Wrap around sleeves are also finding the increasing applications to secure cable joints. Other Gala Thermo products that simplify insulating electrical installations are heat shrinkable pole cap, vinyl pole caps, dock pile cap, heat shrinkable tube for wire harness, mastic tape, overhead line cover etc.

What Makes Gala Thermo Popular in Global Market: Its impressive existence for over decades makes Gala Thermo a trustworthy brand in the heat shrink accessories marketplace. Since its initiation, the organization’s thrust has been on R&D to serve its commitment to provide low-cost and easy-to-use insulating accessories. As of today, Gala Thermo is known for offering the widest range of heat shrink products. The company has a dedicated division to ensure seamless export until the doorstep delivery. The nationwide supply chain comforts the Indian heat shrink products users by ensuring on time supply. Certifications from various agencies also foster the interest of end users of Gala Thermo heat shrink accessories.

Pro-tip: Gala Thermo holds CE Certificate for Class 1, Class 2, and Class 3. ERDA Test Certificate certifies the quality of Bus bar tube insulating accessories.

 

 

 

What Makes Gala Thermo a Leading Exporter of Heat Shrink Insulation Products?

When heat shrink technology is being embraced by increasing numbers of industries and manufacturers worldwide, searches for the best manufacturer and exporter of heat shrink insulation products have become more intensified. End users abroad want to deal with the # 1 exporter of heat shrink products in India to get the premium quality electrical insulation accessories at a genuine price with surety of on-the-time doorstep supply without any hassle. The searches like the best exporter of heat shrink accessories in India or the top manufacturer of heat shrink electrical products in India or the most dependable supplier of heat shrink electrical insulation products deliver many results but the most searches end at Gala Thermo with a unique feel of trust. What makes Gala Thermo a dependable manufacturer and exporter of heat shrink products?

Gala Thermo Offers Ready To Use Heat Shrink Accessories: When you trust Gala Thermo to buy heat shrink electrical accessories, you can be sure of dealing with the trade leader. The company with decades of existence has industry-best capabilities to produce ready-to-use heat shrink accessories for particular applications.

Gala Thermo Has The Widest Product-Line: The top manufacturer of heat shrink insulation and corrosion-resistant products is widely known for offering the widest product line in each category including heat shrink sleeves, shrinkable tubes, shrinkable moulded shapes, busbar tubes, busbar sleeves for 66 kv, or other.

Certified Excellence Fosters The Trust Of Buyers: ISO 9001:2015, CE Certificate Class 1, ISO 14001: 2015, ISO 45001: 2018, CE Certificate Class 2, CE Certificate Class 3, EXPORT HOUSE CERTIFICATE, ERDA test certificate for bus bar tube, Authorized Economic Operator-T1 Certificate and many more certifications prove the excellence of Gala Thermo; and, the seal of trust makes it the most favorable exporter of heat shrink accessories.

Own Testing Labs To Ensure The Quality Of Heat Shrink Products: Gala Thermo has its own testing and R&D labs at different locations to continually improve the quality of products. Unabated improvement in product quality and expansion of product line are the two core values of Gala Thermo. The prime motto is to provide an application-oriented heat shrink electrical insulation solution at a justified price.

Ever-Expanding Supply Chain Dedicated to Export: The supply chain partners of Gala Thermo are strategically located in more than 100 countries including North & South America, Europe, Scandinavia, Africa, Middle East, Far East & Australia. The increasing numbers of distributors and agents with fixed responsibilities to export the heat shrink products in a seamless manner are continuously improving the experience of overseas buyers.

The Industry-Best Support Services: Gala Thermo has the best-trained support professionals dedicated to addressing the concerns of overseas customers. Whether you want an expert’s help to choose the right product or to import the heat shrink product at your location, the support team is just a message or call away.

Concluding Note

Heat shrink electrical insulation accessories are being used intensively to make the electrical installations safer, aesthetically pleasant, and easy to maintain. The considerably reduced maintenance cost justifies the decision to import and use the competitively-priced heat shrink electrical insulation products; and, Gala Thermo emerges as a winner with several reasons to export the required heat shrink products.